IBC Mixing Station

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TECHNICAL DATA

Applications:	Liquids up to viscosity of 20.000 cP, also containing particles or powders. Appropriate for liquids stored in IBC tanks (IBC mixer) or drums (drum mixer)
ATEX:	Available for potentially explosive atmospheres (ATEX zones)
Rated voltage:	400V AC, 50-60 Hz or 220-230V AC, 50-60 Hz
Dimensions:	1300x1200x3000 mm (lenght x width x height)
Materials:	Wetted parts (impeller, shaft): AISI 316, PP, PFA, ECTFE. Other parts: AISI 304 or painted steel.

Save your time and use one, complete solution for mixing various liquid products. Mixing Station is an automated system for highly efficient mixing in an IBC. It is available both in stationary and mobile execution, allowing use in various locations.

Mixing stations are convenient and very easy to use. All operations are performed from the integrated control panel, which starts and stops the unit while also adjusting the speed of rotation. The only manual work to be done is the delivery of the IBC, and collecting it when mixing time is finished. Such a design allows for swift positioning and lowering of the mixer as well as setting the mixing timer.

IBC station guarantees a high level of safety – not only will the mixer not turn on while it’s raised above the container’s level, but also when the container is placed incorrectly or missing. While operating all the rotating elements are in an enclosed space removing the possibility of accidental, direct contact.

The shafts and impellers are available in a range of materials (AISI 316, PP, PFA, ECTFE). The operator, via a frequency inverter, can adjust the rotational speed of the mixer which allows it to be used for many different applications. IBC mixing station has been designed for mixing different liquids with each other or with powders ensuring their full dissolution in liquids.

FEATURES AND BENEFITS

The mixer never runs without the IBC tank or in an incorrect position.
Fully controlled via a control panel including the positioning of the electric actuator responsible for the height of the mixer.
Adjustable mixing timer allowing for different jobs to be done in the meantime.
Comes with guide rails for IBC tanks.
Mobile or stationary installation.
Adjustable mixing speed.
Safe and reliable exploitation.
Convenient and simple to use.
High efficiency and better time management.
Easy placement of an IBC tank.
Safe and easy way to deliver the IBC tank with a hand pallet truck.
Suitable for mixing different products of viscosity up to 20000 cP.
Execution suitable for work in ATEX zones – according to ATEX directive, category II 2G.

BROCHURES & MANUALS

OPERATION

To use the Mixing Station the tank with liquid need to be positioned under the mixer. Alternatively, in a case of a mobile mixing station, the unit needs to be transported to the location of the tank. Proper positioning of the container (coaxiality of the container axis and mixer impeller axis) is ensured by the guiding rails. After the placement, the mixer is to be lowered and the rotational speed and mixing time are to be set.

During mixing the operator can focus on different tasks and after the unit is finished it will turn off while indicating the end of the cycle. Thanks to the timer function the mixing time can be set accurately and accordingly to a designated product. The specially designed station allows precise positioning of the mixer above the container. The raising and lowering of the mixer are controlled via a control panel connected to the actuator. Alternatively, the unit comes with a manual rope reel that’s easy to use and made to comply with ATEX requirements. In both cases, the mixer is cannot be uncontrollably lowered.

CONSTRUCTION

Support frame	Supports the mixer and the control cabinet, 2 execution variants - stationary (floor and wall mounted) or mobile (mounted on 4 wheels allowing free movement of the unit), Wheels are equipped with a locking mechanism.
Holding arm for the mixer	Equipped with a position switch – disables the mixer from rotating when it is not in a lowered position.
Mixer	Low-speed mixer, equipped with a universal, folding impeller. Allows for mixing liquids with high viscosity, liquids containing solid particles, and liquids with powders, While the mixer is stopped the impeller remains folded which enables it to be easily inserted into the IBC, After the mixer is started the impeller unfolds due to the centrifugal force and begins mixing the whole volume of the container, Depending on the application different types of impellers can be ordered.
Safety interlock switch	Disables the mixer’s rotation while the container is missing or placed incorrectly.
Electric actuator, pneumatic cylinder or manual rope reel	Easily operated by a single person, Protected from an accidental fall.
Control cabinet with frequency inverter and timer	Positioning unit integrated into the control cabinet cabled and connected to the mixer and sensors, The frequency inverter controls the rotational speed and prevents the motor from overloading, Equipped with a control panel including switches and a display for setting the rotational speed, Mixing time is controlled via a timer with an automatic shut-off.
Operating panel	Responsible for controlling the mixer’s motor (start, stop, rotational speed setting, emergency shut-off), Raising and lowering the mixer, Setting the mixing timer.
Main switch and emergency stop
Connecting cables
Positioning frame	Positions the container under the mixer.

CONTROL FUNCTIONS

OTHER EXECUTIONS

Drum Mixing Station	The unit is additionally equipped with an integrated drum cover for the mixer. It covers the drum during the mixing process ensuring the medium does not escape the drum while also preventing particles from outside from getting into the drum. What is more, the drum is fastened with belts which prevent it from rotating. We also offer made-to-order drum covers with a feeding hopper allowing the addition of ingredients during the mixing process without the need for raising the mixer itself.
Mobile Mixing Station	The mobile design of the mixing station enables its use in many places across the institution. The mobile station is equipped with wheels allowing it to be easily transported. After setting the station in a desired position (usually above the tank) the wheels can be locked in place which guarantees safety during work. Mobile mixing station is available in versions for IBC tanks and drums. If required the station can be made in ATEX standard.